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Heat Exchange

  • Plate Heat Exchanger
  • Plate Heat Exchanger
  • Plate Heat Exchanger
  • Plate Heat Exchanger
  • Plate Heat Exchanger
Plate Heat ExchangerPlate Heat ExchangerPlate Heat ExchangerPlate Heat ExchangerPlate Heat Exchanger

Plate Heat Exchanger

  • ▶High Efficiency Heat Transfer: Corrugated plates enhance turbulence, boosting heat transfer coefficient by 3–5 times with heat recovery rate exceeding 90%.
  • ▶Ultra-compact Structure,Flexible Customization: For the same heat exchange capacity, the volume is only 1/5 of shell-and-tube type, saving installation space. Number of plates can be adjusted as requ
  • ▶Easy Maintenance, Reliable Sealing: Demountable design. Plates can be cleaned simply by loosening compression plates, minimizing shutdown time. Precision gaskets create fewer leakage points for safe
  • ▶Selection Support: Multiple plate materials including stainless steel, titanium, Hastelloy, and sealing solutions such as NBR, EPDM, Viton are available, covering working conditions from −25°C to 180
  • Product description: Plate Heat Exchanger, PHE, is an efficient and compact heat transfer device. Its core consists of a stack of corrugated metal plates. Thin rectangular channels are formed between plates, where hot and
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Product Introduction


Plate Heat Exchanger, PHE, is an efficient and compact heat transfer device. Its core consists of a stack of corrugated metal plates. Thin rectangular channels are formed between plates, where hot and cold fluids flow alternately to realize heat transfer.

Key Features


1. High heat transfer efficiency

  • Corrugations (herringbone, horizontal, etc.) are pressed on plate surfaces, which induce turbulent flow of fluids and deliver high heat transfer coefficients (up to 3000–7000 W/(m²·K)).
  • Counterflow arrangement: the unit achieves a large logarithmic mean temperature difference and high heat recovery efficiency (over 90%).

2. Compact structure & small footprint

  • Teat transfer area per unit volume can reach 150–250 m²/m³, approximately 3–5 times that of shell-and-tube type.
  • Lightweight, requiring minimal installation space.

3. Flexible and adjustable

  • Quantity of plates can be adjusted based on working conditions for convenient modification of heat transfer area.
  • A wide range of plate materials and corrugation types are available to suit different media and working conditions.

4. Easy to clean and maintain

  • Demountable structure; plates can be removed for cleaning by loosening clamping bolts.
  • Suitable for scaling-prone fluids and fluids with impurities.

5. Excellent sealing performance

  • Rubber or fluororubber gaskets are used for sealing between plates, resulting in fewer leakage points.
  • Internal leakage can be detected via observation ports.

6. Limitations

  • Limited pressure resistance (generally ≤ 2.5 MPa, up to 4 MPa with special design).
  • Limited temperature resistance, determined by gasket material, normally ranging from −25°C to 180°C.
  • Not suitable for fluids containing large amounts of fibers or particles (risk of channel clogging).
  • Sealing gaskets require periodic replacement.

Main Applications


Application Field

Typical Operating Conditions

HVAC

district heating / cooling, building air conditioning systems, ice thermal storage, ground-source heat pumps

food & beverage

milk pasteurization, juice cooling, beer brewing, edible oil heating

chemical & pharmaceutical industries

reactor temperature control, solvent recovery, crystallization process, API cooling

power & energy

closed-circuit cooling in power plants, waste heat recovery, solar hot water systems

marine & offshore

main engine cooling, fresh water generator, lube oil cooling

metallurgy & machinery

quenching liquid cooling, hydraulic oil cooling, rolling mill lube oil cooling

paper & textiles

bleaching liquor heating, dye cooling, wastewater waste heat recovery

refrigeration

evaporators, condensers, economizers (e.g. ammonia refrigeration systems)


Common Types


Type

Feature

Applicable Scenario

Gasketed Plate Heat Exchanger

Plates can be removed for cleaning, enabling easy maintenance.

Service conditions prone to scaling and demanding frequent cleaning.

Brazed Plate Heat Exchanger

Copper/nickel brazed sealing, gasket-free, capable of withstanding high pressure.

Refrigerant systems, small flow and high pressure conditions.

Fully Welded Plate Heat Exchanger

Laser / TIG welded construction, gasket-free, resistant to high temperature and high pressure.

High temperature, corrosive media and high pressure working condition

Semi-Welded Plate Heat Exchanger

Plate pairs welded + sealing gaskets, combining the advantages of both designs

Ammonia refrigeration, hazardous media service

Selection Key Points


Comprehensive considerations for selection:

  • Medium characteristics: corrosivity, viscosity, solid content, temperature & pressure.
  • Heat load & temperature difference: confirming required heat transfer area.
  • Pressure drop requirement: deeper corrugations on plates improve better heat transfer but result in higher pressure drop.
  • Material selection: Stainless steel (304/316), Titanium, Hastelloy, SMO254, etc.
  • Sealing gasket:NBR, EPDM, Viton, PTFE, etc., selection shall match medium & temperature.

Plate Heat Exchanger






Advantages and Features of Plate Heat Exchanger

● high heat transfer efficiency & low end temperature difference

Heat transfer is realized via full counter-flow design, enabling an end temperature difference as low as 1℃.

● safe, reliable operation & easy maintenance

Two layers of sealing gaskets are arranged below the corner holes, together with tell-tale holes, to prevent mixing of the two media.

● glue-free gasket design

The roof-shaped gasket adopts a glue-free snap-fit structure. The fixing and sealing functions are separated. It ensures reliable sealing while facilitating convenient disassembly, assembly and replacement.

● reasonable & efficient flow distribution area

It evenly distributes flow velocity and eliminates stagnant flow zones, avoiding corrosion caused by particle accumulation. Meanwhile, it improves the utilization rate of plate heat transfer area and greatly boosts heat exchange efficiency.

● low fouling tendency & cost-effective

Uniform intense turbulence of the fluid provides a self-cleaning effect that inhibits particle accumulation.

● flexible plate combination configuration

Large-angle and small-angle plates of the same model can be combined according to various heat transfer conditions to achieve optimal heat transfer performance within allowable pressure drop.

● alternate wide & narrow channels for same model

A wide range of plate patterns are available to satisfy diverse working conditions and deliver excellent heat transfer efficiency.

● four-corner interlocking positioning structure

Interlocking positioning structures are arranged at four corners of plates, improving reassembly performance and enabling higher operating pressure resistance.

● five-point positioning system

Three positioning points on the upper guide bar and two points on the lower guide bar. Plates can be perfectly reset after disassembly and assembly with accurate gasket sealing, enhancing service performance and pressure resistance.

● one-way clamping tie rod system

Adopts one-way clamping tie rods for uniform compression of plates to ensure consistent and reliable sealing.

● low fouling tendency & easy maintenance

The movable compression plate is equipped with a self-locking mechanism. Only one operator with simple tools can disassemble and assemble the heat exchanger easily on-site.


Gasketed Plate Heat Exchanger





Product Details

Plate heat exchangers consist of a set of corrugated metal plates. Each plate is provided with four corner holes for the passage of two heat-exchanging fluids (liquid or gas).

The metal plates are assembled in a frame fitted with a fixed plate and a movable compression plate on one side, and tightened by clamping bolts. Sealing gaskets are mounted on the plates to seal the fluid channels and guide the two fluids to flow alternately into their respective passages.

The corrugated plates not only increase the turbulence level of the fluid, but also form numerous supporting points capable of withstanding the pressure difference between media.

The metal plates and movable compression plate are suspended on the upper guide bar and positioned by the lower guide bar, whose both ends are fixed on support columns.

Assembly is carried out with fully automatic electric hydraulic wrenches, which greatly improves production efficiency and product quality, enabling customers to receive high-quality plate heat exchangers within the shortest lead time.

Common Materials

Plate Material

Applicable Fluid

Stainless Steel (AIS1304. AIS1316)

clean water, river water, edible oil, mineral oil, alcohol

Titanium & Titanium-Palladium Alloy

seawater, brine, saline media

20Cr. Rs-2. SM0254

dilute sulfuric acid, dilute sulfate aqueous solutions, inorganic aqueous solutions

Nickel (Ni)

high-temperature, high-concentration caustic soda

HASTELLOY(C276D205B2G) Alloy

concentrated sulfuric acid, hydrochloric acid, phosphoric acid

Graphite

hydrochloric acid, medium & concentrated sulfuric acid, phosphoric acid, hydrofluoric acid

Design Pressure:2 5 Mpa
Design Temperature:-20℃"200℃

Plate materials and gasket materials can be flexibly selected according to operating process conditions.

Gakset Material

Operating Temperature

Applicable Fluid

NBR

-15 ~ +110

water, seawater, brine & mineral oil

HNBR

-15~ +140

high temperature mineral oil

EPDM

-25 ~ +180

hot water, steam, acids & alkalis

VITON

-15 ~ +200

strong acid/alkaline fluids


Brazed Plate Heat Exchanger





Brazed Plate Heat Exchanger

The brazed plate heat exchanger consists of multiple stainless steel corrugated plates and front & rear end covers. High-purity copper foil (or nickel foil) is used as brazing filler between plates, and the whole unit is integrally brazed in a vacuum high-temperature furnace. According to actual working conditions, high, medium and low flow heat transfer plates can be flexibly combined to achieve optimal heat exchange performance, with an overall heat transfer coefficient ranging from 3000 to 12000 W/(㎡·K). Featuring no gaskets and no external frame, the equipment boasts a compact structure and can operate continuously under long-term high temperature and high pressure working conditions.

Main Applications

heat pump units

chiller units

waste heat recovery

heating and cooling of lubricating oil and other fluids

heating and cooling of compressed gas and other gases

heating and cooling of high-purity water for medical, food, electronics

ammonia refrigeration

boiler / steam

other industrial applications

Five Major Features of Brazed Plate Heat Exchanger

Technical Parameters

Pressure

Temperature

Plate

Brazing Material

Connection

30/45bar

-20'C-300'C

AISI316L

Copper or Nickel

Thread, welding, flange, etc


Application Fields

chemical industry

alkali liquor cooling/ acid liquor cooling/ chlorine solution cooling/ brine preheating/ potassium carbonate solution cooling/ process heating; soda ash industry/ synthetic ammonia/ alcohol fermentation/ resin synthesis cooling, etc.

food & beverage

raw fruit juice heating/ carbonated fruit juice heating/ syrup heating/ fruit pulp heating/ pasteurization and cooling of milk/ papain heating and cooling/ heating and cooling of various liquors

oleochemicals

paraffin cooling/ soap solution cooling/ mineral oil cooling/ lactone solution cooling/ shampoo cooling/ paint manufacturing process cooling/ atmospheric drying/ heating or cooling of soap base/ various process fluids/ etc.

electronics & machinery

machine cooling/ emulsion cooling/ hydraulic oil cooling/ grinding oil cooling/ kiln water cooling/ transmission oil cooling/ evaporator water cooling/ engine coolant cooling/ heat recovery

textile & paper industry

wastewater cooling/ washing water cooling/ wastewater heat recovery/ wood pulp concentration/ cooling of viscose alkali aqueous solution/ cooling of boiling nitrocellulose/ etc.

surface treatment

heating and cooling of electrolyte and electroplating solution/ electroplating solution cooling/ degreasing solution heating/ phosphating solution heating/ paint cooling

automotive industry

quenching oil cooling/ paint cooling/ heating and cooling of phosphate treatment solution

oil heating & cooling

mold cooling/ continuous caster cooling/ hydraulic oil cooling/ boiler water cooling/ coking plant water cooling/ emulsion cooling/ ammonia solution cooling/ machine coolant cooling/ compressor coolant cooling/ feed water cooling

steel industry

mold cooling/ continuous caster cooling/ hydraulic oil cooling/ boiler water cooling/ coking plant water cooling/ emulsion cooling/ ammonia solution cooling/ machine coolant cooling/ compressor coolant cooling/ feed water cooling

pharmaceutical & healthcare

emulsion cooling/ suspension heating/ plasma heating/ citric acid heating/ infusion cooling/ boric acid solution heating/ antibiotic liquid heating/ starch liquid heating







CONTACT US

Contact: Mr. Liang

Phone: +86 13500015726

Tel: +86 20 87025847

Email: gzkechao@163.com

Add: Room 1605, C3 Building Wanda Plaza, No.87 Kefeng Rd., Huangpu District, Guangzhou, 510530, P.R.China